Short exposures to heat allow the product to dry without placing
stress on the kernel of the peanut. This allows higher temperatures
to be used to shorten drying times without damaging kernel quality.
Steeping time is required after heat exposure to allow for the moisture
to migrate to the shell. Shorter drying times reduce the time for
mold to grow. The moisture consistency of individual kernels is improved
through steeping times, several D.S. cycles, and multiple product
mixes.
The Belt-o-matic D.S. system can be used as either a batch or continuous
flow method. The D.S. system incorporates alternating drying/steeping
sections. The number of sections depends on the amount of moisture
that needs to be removed. The airflow velocity, resident time, product
depth, air temperature, and product temperature are controlled independently.
A vibrating spreader evenly feeds the drying section to produce
a level product depth. The speed of the conveyor and the product
volume will determine the product depth height. The peanuts are mixed
as they drop from the drying section to the steeping section. Airflow
is not introduced to the peanuts in the first part of the steeping
section. A fan cools the peanuts before they discharge the steeping
section. This air contains heat, which is recycles to improve fuel
efficiency.
As the peanuts leave the steeping section, they pass over a cleaner
to eliminate foreign trash. The peanuts are then elevated back to
the drying section (batch method) or dropped down to a drying section
(continuous flow method). The peanuts are mixed for a second time
(2 mixes per cycle). This is the start of the second cycle.